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Roofing

Should a GRP valley be repaired with mortar fillets or flexible sealant like CT1

Dom MacDonald 12/01/2026 - 8.16 AM

Hi all, I’d really appreciate some expert opinions on this because I’m getting conflicting advice. I’ve got two valleys with GRP (or possibly metal) troughs. The original bedding mortar, which sits under the cut tiles, has been in place for years and is still doing its job. Recently a roofer ‘repointed’ the valley by running a fresh mortar fillet down the entire length, bedding it onto the face of the tiles and partially onto the GRP. Within months it started cracking and falling off into the gutter. From what I understand: Bedding mortar under the tile lasts because it’s mechanically supported and protected from water flow. A new mortar fillet smeared onto the tile faces and GRP has no key, no support, and is fully exposed to freeze/thaw and water run-off. BS5534 guidance now leans away from using mortar in exposed positions unless mechanically fixed. Many roofers seem to favour CT1 / polyurethane sealant to close small gaps rather than trying to recreate large mortar fillets. So my question is: Is running a new mortar fillet down a valley still considered acceptable practice, or should the correct modern repair be to remove loose material and use a small bead of CT1/Sika only where gaps actually exist? I’m trying to work out whether the failure is due to poor preparation, or whether this technique is simply outdated and unsuitable for a GRP valley. Any professional insight appreciated.

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3 Answers

Alloush

Rating: 5 out of 5
Cricklewood, London
Mortar fillets on GRP/metal valleys are no longer considered good practice and are discouraged by BS 5534 because they have no key, no support, and fail quickly. Only the original bedding mortar under the cut tiles should remain that part is acceptable because it’s supported and protected. Modern repair practice is to remove loose mortar and use only a small bead of CT1/Sika to seal any genuine gaps, not to recreate a full mortar fillet Alloush construction Ltd
Answered18 November 2025
1

L I Property Maintenance

Rating: 4.9 out of 5
Cleckheaton
Might be easier to just lift the tiles clean mortar and rebed like original . Filling gaps won't work and cracks every time
Answered10 December 2025
1

DMS Roofing

No reviews yet

Burton On Trent
Remove all the current old mortar , and re bed the tiles back in. This is Only as long as The Valley is still in good condition otherwise a new valley may be needed
Answered12 January 2026
1