I understand your frustration with your new Valiant 835 boiler and the radiators not working properly. It's definitely understandable to explore options like a circulatory pump or boiler settings before considering major pipework changes. Here's my analysis based on the information you provided:
**Current Situation:**
* New Valiant 835 boiler installed.
* Previously working radiators (9 total) malfunctioning after flush and TRV replacements.
* Downstairs: 3 rads working, 1 lukewarm.
* Middle floor: All rads working.
* Top floor: 1 rad working warmly, the other not.
* System balanced, cold rads lockshielded open, thermostats high.
* Radiators bled, constant water flow confirms no air.
**Possible Causes:**
1. **Pipework Blockage:** Although unlikely if only old radiators were replaced, hidden blockages in specific sections of the pipework could still be restricting flow.
2. **Faulty TRVs:** Even new TRVs can be faulty, particularly if there's a batch issue. Try swapping some around to see if the problem follows.
3. **Pump Issue:** The current pump might not be strong enough for the new boiler and increased resistance from additional pipework. A circulatory pump could be a temporary solution if the existing one is deemed inadequate.
4. **Boiler Settings:** While less likely, some boilers have internal flow rate or balancing settings that could affect specific radiators. Check your boiler manual and consult a qualified engineer to explore this possibility.
**Recommendations:**
1. **Consult a qualified heating engineer:** A professional can perform a thorough diagnosis and determine the root cause of the problem. They have the tools and expertise to measure flow rates, pressure, and test individual components.
2. **Consider a temporary circulatory pump:** If the engineer confirms pump inadequacy, a temporary pump can be installed to verify if it resolves the issue before committing to a permanent installation.
3. **Exhaust other options:** Before resorting to extensive pipework changes, explore all other possibilities like TRV replacements, adjusting boiler settings (if applicable), and ensuring proper balancing by the engineer.
**Advice:**
* **Don't lose hope:** This can be a complex issue, but with the right diagnosis and approach, your issue can be resolved.
* **Communicate clearly with your contractor:** Ensure they understand your concerns and are committed to finding a solution.
* **Document everything:** Keep track of any repairs, replacements, and communication with the contractor for future reference.
Remember, DIY solutions for gas and heating systems are never recommended. Always involve a qualified and Gas Safe registered engineer to ensure safety and proper functioning of your boiler and radiators.
I hope this analysis and recommendations help you find the best solution for your heating issue. Good luck!