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Tiling

Grey grout has darkbrown patches and what looks like white salt on the grout

Anonymous user 23/02/2024 - 3.21 PM

We had porcelain tiles put on the floor by our builder using the ~Mapei Flex Fast Set Adhesive (Grey)~ and ~Mapei Grey Anti-Mould flexible grout~ (bought from B&Q). We had electric and wet underfloor heating done in the areas. Where the wet underfloor heating is done I see the grout lines has got dark brown patches and at places with what looks like white salt on the grout. My builder has since raked out the grout where it was dark brown and regrouted the area, however it didn't rectify the issue. He says the adhesive under the tiles is still wet and he can see it while raking, hence the issue and to let it dry completely. It's been over two months with underfloor heating on and it has made no difference. I also contacted Mapei to know what could be the issue and they told me one possible reason of the issue could be that the grout was not mixed with correct amounts of water. However, if this was the case then the whole area where the grout was done should have the problem and not in patches. They could not give me a convincing solution and directed my to buy their product called "Fuga Fresca" which is a grout reviver pen, to fix the problem which has to be applied to all the grout lines for consistency rather than the problem area - turning out to be a big job. **Update**: Tiling on the wet underfloor area was put 3 days after the screed was laid down. Could this be the reason that the grout is getting moisutre from underneath?

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4 Answers

SP CERAMICS

Rating: 5 out of 5
Banbury
Once screed has been laid the drying time before anything applied ie tiles , laminate etc works out at roughly 1mm a day !!! So say your screed was 45 mm in depth then nothing should be applied for 45 days after , screed was far from dry before your tiles were laid .
Answered15 January 2019
3

DLF Tiling and Home Improvements

Rating: 5 out of 5
Chesterfield
As stated by SP CERAMICS you can not lay tiles on a new floor after 3 days . drying times are usually 1 day for every mm up to 45mm and 2 days for every mm over that . Another thing you need to be aware of is anhydrite self leveling screeds that are used a lot now especially for underfloor heating and new builds . anhydrite is gypsum based and needs to dry out properly and as it dries out a thin film is formed on the top that is called a latence layer , about 2mm thick , this should be removed after about a week using a floor grinder and will help the floor dry out quicker . hope this helps
Answered15 January 2019
2

TrueDec

Rating: 5 out of 5
Folkestone
Was the grout contaminated when mixed? Maybe you had a bad batch but you say your builder re grouted the floor but the adhesive had not dried out? Are you sure you do not have a leak? Is the underfloor heating water or electric? I would like to be able to sort this for you
Answered11 January 2019
1

Buchanan Tiling

Rating: 4.8 out of 5
Dorking
It is possible that there has been a leak or is still a leak in the underfloor heating. If the ground has been saturated before laying it could take a long time to dry as it is sealed in by the porcelain and the only way it can dry is through the joints. The grout will"wick" up any dirty water thus discoloration of the joints.
Answered15 January 2019
1